Spray Drying and Atomisation of Formulations
- Start date: 13 June 2023
- End date: 15 June 2023
- Duration: Three days
- Fees: £1099
- Venue: Faculty of Engineering and Physical Sciences, University of Leeds
About the course
About the course
A practical course involving demonstrations, theory and real industrial case studies.
Day 1: Spray Drying and Atomisation Basics: Industry and academic experts provide the essential scientific background as well as a mix of pre-recorded and practical hands-on laboratory demonstrations.
Day 2: Industrial Formulation Case Studies: Experienced specialists will show how the science of spray drying has been applied to influence the properties of real, formulated products across a wide range of business sectors. Including more laboratory demonstrations.
Day 3: Powder finishing, modelling and future development of spray drying.
During the course you will have an opportunity to highlight problems/individual challenges for discussion with experts in the field.
On completion of this course you will:
gain an appreciation of how the choice of formulation composition can impact processing and produce quality
understand how fluid properties, rheology and atomisation performance can have an influence on spray drying through watching pre-recorded practical lab demonstrations
learn how to manipulate drying parameters to influence product microstructure, materials properties and quality parameters
gain an appreciation of the hazards involved in spray drying and how to ensure safe operation
learn how spray drying processes can be scaled up and appreciate the possible pitfalls on scaling up
understand how spray drying principles can be applied to the manufacture of real industrial formulated products for economic and better preforming processes as well as improved product performance and quality
find out how spray drying can be used as an alternative to freeze drying
get an insight into how challenges are tackled across different industries
learn how to choose and design appropriate equipment such as atomisers and towers for laboratory, pilot and production-scale spray-drying
Who should attend?
This course is suitable for you if you’re:
a R&D scientist working in industries such as pharmaceuticals, detergents, foods, agrochemicals or pigments and you’re working in product formulation and need a broad overview of the subject of spray drying and atomisation
a scientist or chemical engineer who would value a deeper understanding of how science can be applied to real spray-drying problems
a process technologist, plant manager, involved in R&D or a process technician who needs a thorough practical grounding in the subject of spray drying and how it can influence the properties of formulated products
a plant or process engineer from contract manufacturer who is seeking process improvements and efficiencies
a university researcher who requires a deeper insight into real industrial problems, unmet needs and potential new research themes
Please note this is a provisional programme which is subject to change
Throughout the course the theory will be supported by some live and/or pre-recorded practical lab demonstrations as well as an expert led trouble shooting forum*.
Day One: Tuesday 13 June 2023
Spray Drying and Atomisation Basics
Registration: 9 – 9.30am
Introduction to spray drying, how does it compare with other drying techniques, mechanisms and impact of the formulation on process and plant design
Fluid properties and rheology
Atomisation – an introduction
Drying the particle
Modern approaches towards safety in spray dryers
Hands-on Laboratory Demonstrations
Water in our World, Water in our Materials
Online digital modelling, monitoring & control
Scale up of spray drying processes
There will be the opportunity to attend a course dinner on Tuesday evening at a city centre restaurant which provides an excellent opportunity to network with other delegates and course speakers, this is offered free of charge to course delegates and we would be delighted for you to attend.
Day Two: Wednesday 14 June 2023
Industrial Formulation Case Studies
Spray drying with two-fluid nozzles; atomisation, scale-up and modelling
Engineering particle structure
Beyond freeze drying: insights into the development of protein pharmaceuticals via spray-drying
Pharmaceutical spray drying case studies
Modelling of the spray drying process using empirical inputs
Hands-on Laboratory Demonstration
Processing science in an infant milk formulae factory
Spray drying for encapsulation and congealing
Trouble shooting forum/expert consultation session*
Day Three: Thursday 15 June 2023
Powder finishing, modelling and future developments
Agglomeration and build-up in the spray drying tower
Managing moisture in practice
Spray granulation – how to spray dry on particles
Dryer operation and operational challenges
Case study & Route cause analysis: Clumping lemon juice powder, a humidity problem?
Modelling and scale-up of spray drying
Digitalisation in Food, Beverage and FMCG industries: Driving productivity bonus via physical science-based digital twin
Particle seperation; cyclones, filters etc.
Course finish time: 2.25pm
*About the Trouble Shooting Forum
This session is one of the most popular and interactive parts of the course. Participants are invited to bring their challenges, questions and problems to a panel of experts. As well as enabling constructive answers to specific queries we also find that the questions are usually interesting enough to lead to a wider discussion of general interest. Some things to remember about the troubleshooting session:
1. No question is too small (or too big) for the trouble shooting question and questions can be about any topic related to spray drying.
2. You can send your question or challenge to the panel in advance of the course or ask it on the day.
3. This year we are trialling an online system to allow participants to ask questions anonymously.
4. Try to provide some background context with your question. It is a public forum so you should not provide commercially confidential information but we normally find that sensitive details can be anonymised to get around this problem.
2023 course speakers
Professor Andrew Bayly, University of Leeds (formerly of Procter & Gamble)
Dr Jim Bullock, Director, iFormulate Ltd
Hassan Abdullahi, SPSE
Dr Sune Klint Andersen, Jannsen Pharmaceuticals
Emmanuelle Costard, Danone
Stefan Egan, Procter & Gamble
Dr Paulo Francisco, Hovione
Gesine Harms, Kerry
Ian Kemp, Consultant, previously GSK
Tobias Kockel, Nestlé Switzerland
Professor Amrit Paudel, RCPE, GmbH
Deon Pistorius, Dedert International (UK)
Henrik Schwartzbach, GEA Process Engineering A/S
Dr David Slade, Applied Materials
Professor Phil Threlfall-Holmes, TH Collaborative Innovation & Visiting Professor at the University of Leeds (formerly of AkzoNobel)
Filip Van der Gucht, ProCept
Dr Daryl Williams, Imperial College London
Tom Wytrwat, Amandus Kahl
Fees are VAT exempt
cost of tuition
course dinner (Tuesday evening)
View our terms and conditions
Faculty of Engineering and Physical Sciences
University of Leeds
Detailed directions (including the exact location for the course registration and presentation room) will be sent out with the delegate joining instructions.
The nearest public car park is Woodhouse Lane (multi storey) at LS1 3HQ. The car park is open 24 hours. Charges apply, please click here for information and location details. Please note this car park is a fifteen minute walk to/ from our building and delegates should allow ample time to park and register for the course.
Car parking for visitors is unavailable at the University.
There is also limited on-street parking in the vicinity of the University.
You’re responsible for your own accommodation, if required. A list of hotels close to the University will be sent with your course joining instructions.
What our delegates say
"An excellent overview of the challenges posed by spray drying" GEA Process
"I gained a good further understanding, excellent mix of people from various industries" Johnson Matthey
"A comprehensive introduction to spray drying for a variety of industrial applications, with deeper dives into a range of topics" Merck Sharp and Dohme
"Very useful to have industrial presenters that can show the "Real World" applications of the theory and advise problem solving questions" Syngenta
Harriet Wills – Course Coordinator
CPD Conference and Events Unit
Faculty of Engineering and Physical Sciences
University of Leeds,
T: +44 (0)113 343 2494
This course is supported by iFormulate.